INCREASE CAPACITY AND IMPROVE PRODUCTIVITY Case study

2021-07-29
●Thiscompany’s industry iscurrently facing several challenges. These include a shrinking market for milk as consumption per capita has gone from 23 to 17 gallons over the past several years. In the last four years, sales of nondairy milks, such as almond and oat milk have risen 23%. While milk prices have increased lately, they are nowhere near their most recent peak in 2014.
●Large dairy farms are a 24/7 operation and any improvement in productivity will result in a significant improvement to the end-customer.
●The high price of their current conductivity sensor only allowed the customer topurchase one unit per system. The customer had to make a compromise as to the best place to install the conductivity sensor, which meant controlling the cleaning cycle from a single point at the end of two circuits.
●Multiple input channels were required to collect conductivity and temperature data to verify that the system had achieved the proper conductivity and temperature at the CIP return.
●The current sensors/controls allowed remote connectivity to obtain the process values only. However, there was no interface available to access diagnostic information on the sensors that would assist in future support requests.
●The total cost and efficiency of the system reduced the number of potential dairy farms who could use it.

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2020

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