How to Maintain Industrial Connectors?
With the booming development of industrial technology, from industrial automation, and artificial intelligence to medical imaging, the application of industrial connectors has reached a new climax.
Especially today, when electronic equipment is highly developed, the application of connectors has covered fields such as automobiles, telecommunication, consumer electronics, and medical and military industries. As an essential component in the process of industrialization, industrial connectors usually need to operate in harsh and extreme production environments. So, how to maintain industrial connectors in the industrial production process to ensure the normal operation of the equipment?
Strictly use industrial connectors as required. Fully understand the industrial connectors to be operated, and be familiar with their operating methods to ensure correct operation. For situations that do not have anti-error operations, color codes or markings should be used for identification, or the appropriate model should be checked before connection, ensuring correct positioning during mutual connection. Special attention should be paid to prevent mismatching of plug sockets, otherwise, the plug pins will be deformed and the insulator will be damaged, resulting in accidental electrical contact. Ensure that the electrical connector is properly connected, in special situations where it is not easy to check, detailed regulations should be made in the corresponding operating procedures, and inspection can be done through endoscopes.
Ensure the adaptability of the industrial connector to different daily operating environments. When industrial connectors need to be in harsh environments such as outdoor operations, marine production operations, factory workshops, etc., which involve long-term exposure to rain and sunlight, high salt spray corrosion, and strong vibration and shock, they must meet technical requirements such as waterproof and dustproof, high and low-temperature resistance, high humidity resistance, and salt spray corrosion resistance. To extend the service life of the connector, it is best to avoid using the connector in extremely harsh environments. At the same time, when facing complex and changeable harsh production scene environments, in order to reduce the unnecessary costs of continuous maintenance and replacement of connectors, high-reliability industrial connectors should be selected for industrial operations.
To choose high-reliability industrial connectors in industrial production, the following points should be noted:
In terms of material selection, industrial connectors usually use high-performance engineering plastics or high-strength alloy materials to ensure that connectors can achieve higher corrosion resistance or extremely high shock and vibration resistance
In terms of structural design, high-reliability connection and locking structures such as bayonet-type and threaded-type designs are usually used to ensure more reliable connections that are not easily detached under external forces. The internal structure will adopt a fully waterproof sealing structure design and the waterproof sealing rings, to reach a protection level of IP65 or higher.
In terms of production technology, the contact parts of the industrial connector usually use high-quality copper alloys, supplemented by surface treatment processes such as gold plating or silver plating, to ensure lower contact resistance, small temperature changes during long-term power transmission, and faster power conduction.
In terms of testing, industrial connector samples are subjected to professional laboratory testing to ensure compliance with national and industry standards for industrial connectors.
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