2929 Bondply Multi-Layer Board Processing Guidelines Fabrication Notes

2020-10-19

2929  bondply  is  an  unreinforced,  hydrocarbon based  thin film adhesive system intended for use in  high  performance,  high  reliability  multi-layer  constructions.    A  low  dielectric  constant  (2.9)  and  loss  tangent  (<0.003)  at  microwave  frequencies  makes  it  ideal  for  bonding  multi-layer  boards  (MLB’s)  made  using  PTFE  composite  materials  such  as  RT/duroid®  6000  and  RO3000®  series  laminates,  filled  hydro-carbon resin composites such as RO4000® cores, and specialty thin core laminates.  The proprietary cross-linking resin system makes this thin film adhesive system compatible with sequential bond processing  while  controlled  flow  characteristics  offer  excellent  blind via fill capability and potentially predictable cutback ratios for designs requiring blind and/or buried cavities.  2929 bondply is compatible with traditional flat press and autoclave bonding.
The  film  is  currently  available  in  0.0015”,  0.002”,  and  0.003”  thick  sheets.    Individual  sheets  can  be  stacked  to  yield  thicker  adhesive layers.  The unreinforced thin film can be tack bonded to  inner-layers  to  ease  simultaneous  machining  of  cut-outs  through  core  and  adhesive  layers  and  to  facilitate  formation  of  vias  using  conductive  pastes.    An  easy  to  release  carrier  film  protects  the  adhesive  layer  from  contamination  during  machining,  screening  of  conductive  pastes,  and  MLB  booking.
These   processing   guidelines   offer   current   “best   practices”   procedures   and   parameters   for   bonding   MLB’s   using   2929   bondply.    The  recommendations  will  be  updated  as  additional  information  becomes  available.  

ROGERS

2929

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Bondply

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Multi-Layer Board ]

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Application note & Design Guide

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2020/08/07

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