TDLS200 Catalyst Regeneration APPLICATION NOTE

2022-07-07

●Introduction
■Cracking is used to break down the long chains of hydrocarbons that crude oil is comprised of into smaller hydrocarbon chains. Cracking was originally done thermally, and continued until 1933, when the Houdry process for catalytic cracking was developed. The Houdry units were preferentially adopted in following years due to producing a much higher portion of higher octane gasoline during cracking. The process was improved once again and became known as Thermo for Catalytic Cracking (TCC) and involved the use of a moving catalyst bed. The first commercial TCC unit was developed in 1943 in Beaumont, Texas and it is speculated that TCC and Houdry units played a large part in the allied victory of World War II. Around the same time, MIT professors Lewis and Gilliland developed a Fluidized Catalytic Cracking Unit (FCCU) which involves passing just enough air though the catalyst that it floats, allowing it to function as a fluid. FCCUs have since become the dominantly produced cracking unit. FCCUs used in conjunction with catalyst zeolite Type Y have increased the yield (~45% of total yield from the feed) and octane rating of gasoline far above of what would be achievable with thermal cracking. As of 2011, catalytic cracking produced over 8,700,000 barrels of motor gasoline per day in the US alone.

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Catalyst Regeneration

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Application note & Design Guide

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2018/12/06

TDLS-A-003

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