Hydraulic Crimp Tooling A Guide to Selecting Your Hydraulic System

2022-06-16

TE Connectivity’s line of quality tooling includes industry-standard 10,000 psi[68,950 kPa] and TE legacy 8,200 psi [56,540 kPa] hydraulic tool systems. The basic hydraulic tool system requires a pump, hose (multiple lengths are available with all configurations), crimp head, and crimp die. There is a TE hydraulic pump to meet the demands of any crimping application. For fixed crimping locations,you can choose between a 110 V or 220 V Electric Hydraulic Pump (with optional remote hand control), or manual foot and hand hydraulic pumps. For maximum portability, 10,000 psi hand-held pistol grip crimp tools with rechargeable battery are an effective solution. Or, to power a 10,000 psi crimp head at any location, order a portable battery hydraulic unit.
U-dies for a 10,000 psi hydraulic system are well suited for applications requiring a crimp force of up to 14 tons [125 kN]. For wire sizes requiring up to 33 tons[294 kN], TE offers crimp heads for 10,000 psi and 8,200 psi pumps that are compatible with shank dies.
For a 10,000 psi hydraulic system, there are three light duty and one heavy duty U die crimp heads available. U-die crimp heads are available in two types, with 1 in [25 mm] and 1.5 in [38 mm] strokes, respectively. Two 12 ton [101 kN] crimp heads have a 1 in [25 mm] stroke. Two 14 ton [125 kN] crimp heads are for larger products that require a 1.5 in [38 mm] stroke. Four heavy duty crimp heads for shank dies are available for wire sizes requiring between 14 and 33 tons of crimp force.
For an 8,200 psi hydraulic system, there are eight crimp heads available. These crimp heads accept shank dies. The crimp heads are available for wire sizes requiring up to 33 tons of crimp force.
For both hydraulic systems, an integrated head/die for crimping #8 to #2 SOLIS-TRAND terminals is available. There are also manual hand held hydraulic tools available for both U and shank die sets.
Note: 10,000 psi hydraulic pumps are not compatible with 8,200 psi crimp heads. 8,200 psi hydraulic pumps are not compatible with 10,000 crimp heads.
●Fast Facts
■Industry standard 10,000 psi and TE legacy 8,200 psi hydraulic system pump sand crimp heads
■Electric & manual hydraulic pumps for crimping at fixed locations
■10,000 psi and 8200 psi crimp heads compatible with shank dies available for wire sizes requiring a crimp force up to 33 tons
■10,000 psi crimp heads compatible with U-dies for wire sizes requiring a crimp force up to 14 tons
■U-die crimp head stroke options of 1 in and 1.5 in
■Hand-held pistol grip tools with rechargeable battery for U dies
■Portable battery operated hydraulic pump for 10,000 psi crimp heads
■Integrated crimp head/die combinations for crimping#8-2 AWG SOLISTRAND terminals

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