The CeraDiode
®
family of multilayer varistors combines innovative micro core
technology with a new and extremely efficient semiconductor zinc oxide material
that possesses significantly more grain boundaries. The result is the world’s most
compact and flattest overvoltage protection components that are able to absorb
electrostatic pulses of up to 25kV.
Taking advantage of its technological expertise regarding TMR elements, acquired during the devel-
opment and manufacture of HDD heads, TDK has successfully created the first practical automotive
TMR angle sensor. Compared to conventional resolver type sensors, the new sensor consumes much
less energy and is not only smaller and lighter but also provides very high accuracy while being able
to withstand the extreme temperature environment that exists in a car. It can function as an essential
component for detecting the steering angle and implementing angle control in EPS motors. It is des-
tined to become a groundbreaking product for the magnetic sensor business.
Protect high-performance and extremely sensitive
chips and LEDs in smartphones from destruction by
electrostatic impulses.
Magnetic sensor with highly accurate angle detection.
Drastically smaller and lighter than earlier sensors, the product also
contributes to energy savings
ICT Network
Dr. Oliver Dernovsek (right)
Head of Multilayer Business Unit
Piezo and Protection Devices BG
Monika Haindl (left)
Engineer in PPD’s Corporate R&D team
Piezo and Protection Devices BG
Automotive
Enhance steering stability and
contribute to driving comfort
The highly efficient CeraDiode
®
needs significantly less ceramic,
metal and energy to manufacture.
High-performance and extremely sen-
sitive chips and LEDs used in smart-
phones, for example, need effective
protection against electrostatic impuls-
es that can occur when you touch a key,
the USB or audio jack, or even the metal
casing. The challenge is to engineer a
protection component that is tiny and
thin enough to fit in a highly integrated
device like a smartphone and yet able
to absorb up to 25 kV. This led us to fo-
cus our attention on developing a new
ceramic material and tailored processes
for the smallest case sizes. It took an
interdisciplinary R&D team of material,
process, and product development en-
gineers and operators, working closely
with product marketing managers, to
come up with the right solution. The
necessary combination of basic and
applied R&D is truly an art, but that’s
what makes my work so varied and
rewarding. Through our new develop-
ment we have created a highly efficient
CeraDiode
®
that needs significantly less
ceramic, metal and energy to manufac-
ture.
We asked ourselves if TDK’s renowned TMR
elements from the HDD sector might be suit-
able for creating new business opportunities
in other areas as well. This led to the start
of angle sensor development in 2009. Angle
sensors used in cars must withstand a wide
range of temperatures from very low to very
high while continuing to maintain high de-
tection accuracy and stable operation for
many years. Although based on HDD head
technology, the product concept for the
sensors underwent considerable changes.
After many interviews with customers and
countless trial and error sessions, we were
eventually able to successfully develop a
high-accuracy power-saving TMR angle
sensor that was five years in the making. The
compact dimensions and light weight of the
new sensor even make it possible to use a
redundant setup of multiple sensors, allow-
ing quick switch over in the rare event that
one should develop a problem. This is very
difficult to realize with conventional sensors.
In 2014, a major car manufacturer decided
to adopt the sensor for its electric power
steering (EPS) system, prompting us to be-
gin mass production. In future, the sensor
will also help to improve steering stability in
autonomous driving vehicles which are get-
ting closer to practical realization. But this is
only the beginning. TMR elements have the
potential for playing a useful role in solving
various issues that customers and society at
large are dealing with. We will be developing
products aimed for example at the industrial
equipment and ICT sectors, in keeping with
our motto of “Contribute to culture and indus-
try through creativity.”
Hiraku Hirabayashi
Design Team Leader
MR Sensor Development Group
HDD Heads Business Group
Magnetic Heads & Sensors Business
Company
TDK Corporation
2019
TDK CSR REPORT 2016TDK CSR REPORT 2016