Molex designers perform feasibility checks using advanced finite element analysis (FEA) simulation
technology followed by a full range of electrical, mechanical, environmental and durability tests.
Molex tests its cordsets beyond the required specifications, which ensures they can perform under
rugged conditions.
Molex’s decades of design experience, advanced software tools and cutting-edge technologies
enable us to innovate high-quality designs for maximum performance and reliability in ultra-tough
environments. We maximize our diverse technical experience and expertise to integrate various
technologies and provide a complete media solution.
When space and time are in short supply, cordset coupling is the
perfect solution, providing a quick-disconnect option for fast and
efcient wiring. Cordsets also provide protection from EMI/RFI noise
or egress and can withstand both corrosive cutting uid and welding
environments.
The main challenge is downtime, as cordsets can fail due to liquid
or coolant ingress at the connection point, wire breakage due to
over-exing and wear from harsh environments.
As technology continues to evolve, the need for automation is on the upsurge,
increasing the demand for sensors, actuators and data connectors. High-speed
production, continuous movement and rugged environments are inherent in
automation, hence quick and reliable connectivity that can withstand challeng-
ing conditions is of prime importance. Molex leverages more than three decades
of experience with automation infrastructures to deliver cordset coupling designs
that meet the most stringent requirements.
INTRODUCTION
HOW MOLEX HANDLES CORDSET CHALLENGES
An overview of Cordset design cycle at Molex
Why cordsets are critical to automation?
Identication
of
requirement
Product
designing
Feasibility studies
supported by
simulation
Electrical
tests
Mechanical
tests
Production
release
CORDSET COUPLING
FROM MOLEX
THE MOLEX ADVANTAGE
Molex uses top-notch simulation technologies and has decades of experience in designing connectors and cables for the
automation applications. Partnering with Molex means one source for all connection system requirements. Molex’s track
record of testing, analyzing and consulting throughout product development means customers can rely on Molex for the
best analysis and advice for all their projects.
APPLICATIONS
Cordset coupling has been employed exten-
sively for factory automation, automotive
production lines, conveying and sorting,
robotics and any other automation infra-
structure, and notably in the oil and gas
and food and beverage industries. Molex
has provided automation solutions to major
OEMs across the world for decades, earning
trust and a strong brand reputation. With
our dedicated customer support teams,
we help OEM customers choose the right
cordsets as well as optimized infrastructure
solutions for their application.
©2019 MolexOrder No. 987652-0119 USA/0k/AD/2019.05
www.molex.com/capabilities/cordsetco.html
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
SOME OF THE MOLEX CORDSET
FEATURES:
IP67/68/69K-rated protection, with
radial O-rings that provide proven
protection against water ingress and
dust
Superior seal reduces intermittent
signals and downtime for industrial
operations and increases productivity
Patented “push-to-lock” technology
ensures a fast and reliable connection
with less fatigue for the operator
Wide selection of cable, pole and
length in single- or double-ended
congurations provides design
exibility
Uses a universal industry-standard
M12 interface
Complete connection system with a
series of integrated distribution boxes
and cordsets offers a simple and
secure operator-independent
connection.
The new cordset system features
Ultra-Lock technology, which elimi-
nates connector-related production
downtime and associated costs
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2
3
4
5
Industrial automation
Automotive electronics
Industrial electronics
6
7
CORDSET COUPLING
FROM MOLEX