1
Features
1. Rated up to 43A
Single position connector can carry current of 43A with 10
AWG conductor. Please refer to Table #1 for current ratings for
multi-position connectors using other conductor sizes.
2. Positive Locking Function
Reliable interior lock protects mated connectors from
accidental disconnection. (Fig.1)
3. Prevention of Incorrect Connections
To prevent incorrect connection when using multiple connectors
having the same Number of contacts, 3 product types having
different mating configurations are available. (Fig.2)
4. Molded-in contact retention tabs
Handling of terminated contacts during the crimping is
easier and avoids entangling of wires, since there are
no protruding metal tabs.
5. Prevention of incorrect board placement
Built-in posts assure correct connector placement and
orientation on the board.
6. Supports resin sealing
Allows potting up to 10mm.
7.
Prevention of Short Circuits Between
Adjacent Contacts
Each Contact is completely surrounded by the housing
wall electrically isolating it from adjacent contacts.
8. Increased Retention Force of Crimped
Contacts
Improved pull-out force design.
9. Full Line of Crimp Socket Contacts
Hirose has released DF22C-*S-7.92C which has easy
to push/release latch design. and DF22B-*S-7.92C/
DF22C-*S-7.92C which has improved electrical
insulation properties.
10. In-line Connections
Wire-to-wire connection is also available. Space is saved
with 2-row (2×2) layout for 4 pos.
11. UL, C-UL, and TÜV Certified.
Keying for multiple use
Positive
Lock
R Type
(Guide key : right side, Color : black)
Standard Type
(Guide key : inside, Color : natural)
L Type
(Guide key : left side, Color : red)
* The image on the left show header (the board dip
side), the image on the right show the socket
(cable side).
* The guide key position is indicated in position
facing the mating surface of the header.
Completely
enclosed
locking system
Protection from
shorts circuits
between adjacent
contacts
2018.5y
DF22 Series
7.92mm Contact Pitch High-Current Connectors for Internal
Power Supplies (UL, C-UL and TÜV Listed)
Fig.1
Fig.2
12. Glow Wire compliance (Compliant with IEC 60695-2-11)
In cases where the application will demand a high level of reliability, such as automotive,
please contact a company representative for further information.
Mar.1.2019 Copyright 2019 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
2
DF22 Series7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
Ratings
Current
rating
(Note 1)
No. of contacts 10 AWG 12 AWG 14 AWG 16 AWG
Operating temperature range
Operating humidity range
-55ç to 85ç (Note 2)
20% to 80%
1 30A 25A 20A 15A
2 25A 20A 18A 15A
3 25A 20A 18A 15A
Storage temperature range
Storage humidity range
-10ç to 60ç (Note 3)
40% to 70% (Note 3)
4 22A 18A 15A 13A
5 22A 18A 15A 13A
UL/C-UL/TÜV File No. and Recognition No.
UL : E52653
C-UL : E52653
TÜV : R9950703
Voltage
rating
AC/DC 1000V
Current Rating Voltage Rating
UL See table below AC/DC 600V
C-UL See table above (Δt=30
ç)
AC/DC 600V
TÜV See table above AC/DC 600V
Current rating of
UL Standards
(Ambient temperature : 25ç)
(Note 1)
No. of Contacts
10 AWG 12 AWG 14 AWG 16 AWG
1 43A 38A 26A 21A
2 38A 32A 23A 21A
3 38A 32A 23A 21A
4 33A 26A 22A 19A
5 33A 26A 22A 19A
Item Specifications Conditions
1. Contact Resistance No more than 5mø Measured at 1mA and no higher than 20mV
2. Insulation Resistance No less than 1,000Mø Measured at DC=1000V
3. Withstand Voltage No flashover or breakdown AC 2500 V is applied for one minute.
4.
Contact Insertion and Extraction Forces
0.3N min., 5N max Measured with a steel pin of 1.6 x 0.8 ± 0.002 thickness
5. Durability Contact resistance : no more than 10mø 30 mating cycles
6. Vibration Resistance No electrical discontinuity of 1μs or greater
Frequency 10-55 Hz, half amplitude 0.75 mm, 10 times in each of the three directions
7. Shock Resistance No electrical discontinuity of 1μs or greater
Accelerated velocity : 490 m/s
2
for 11 ms, half-sine wave in 3 directions, 3 times for each direction
8. Moisture-Resistance Contact resistance : no more than 10mø
Temperature : 40 ± 2ç ; humidity : 90 to 95%, left as it is for 96 hours
9. Temperature cycles Contact resistance : no more than 10mø
(-55ç : 30 minutes 5 to 35ç : 5 minutes85ç : 30 minutes5 to 35ç : 5 minutes) for 5 cycles
10.
Solder heat Resistance
The resin parts should withstand the
temperature and resist melting.
Flow : 260ç, 10 sec
Hand soldering : temperature of soldering iron at 300ç for 3 seconds
Note 1 : This is the maximum current rating while all pins are powered or used as all power lines. If you split the current over multiple
lines, please factor in your own safety margin.
Note 2 : Includes temperature rise caused by current flow.
Note 3 : The storage condition refers to long-term storage of the product on the shelf before assembly. Please use the operating
temperature for temporary storage such as pre-assembly and during shipping.
Materials / Finish
Product Part Material
Finish
Remarks
Sockets Insulator Polyamide Color : Natural white (Note) UL94V-0
Crimp contacts Contacts High conductivity copper alloy Tin-lead plated or Gold plated ----------
Headers
Insulator Polyamide (Glass reinforced) Color : Natural beige (Note) UL94V-0
Contacts High conductivity copper alloy Tin-copper plated or Gold plated ----------
Note : Standard Color, colors of the differing coupling forms are black for DF22R and red for DF22L.
Product Specifications
DF22 B L - 2 S - 7.92 C (**)
Socket, Header
DF22 A - 1416 SCF A
Contacts
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Number of contacts
: 1 to 5
Contact pitch : 7.92 mm
Type of housing
C : Crimp housing
DSA : Straight header
DS : Right-angle header
No letter : Retainer
Connector type
S : Socket
DS : Double-row socket
P : Header
EP : In-line plug
DEP :
Double-row in-line plug
RS/P : Retainer
Series name : DF22
Guide key type
Blank : Inside (Color: natural)
R : Right side (Color: black)
L : Left side (Color: red)
Form Type
Sockets
Blank :
Standard height, standard lock (Type I)
B :
Long type, standard lock (Type III)
C :
Long type, ergonomic lock (Type IV)
In-line Plugs
Blank : With panel stop
A : Without panel stop
Applicable Cable
Blank : UL1430
A : UL1015
Applicable Conductor
1416 : 14 to 16 AWG
1012 : 10 to 12 AWG
Plating specifications
Blank : Tin plated
A : Gold plated
Packaging
SCF : Socket contacts / reel
SC : Socket contacts / pack
PCF : In-line plug contacts / reel
PC : In-line plug contacts / pack
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Product Number Structure
Refer to the chart below when determining the product specifications from the product number.
Please select from the product numbers listed in this catalog when placing orders.
Mar.1.2019 Copyright 2019 HIROSE ELECTRIC CO., LTD. All Rights Reserved.