Chip Resistor Surface Mount
MOUNTING
Due to their rectangular shape and small dimensional
tolerances, Surface Mounted Resistors are suitable
for handling by automatic placement systems. Chip
placement can be on ceramic substrates and printed-
circuit boards (PCBs). Electrical connection to the
circuit is by wave, vapour phase or infrared
soldering. The end terminations guarantee a reliable
contact and the protective coating enables ‘face
down’ mounting.
The laws of heat conduction, convection and
radiation determine the temperature rise in a
resistor owing to power dissipation. The maximum
body temperature usually occurs in the middle of the
resistor and is called the hot-spot temperature.
The hot-spot temperature depends on the ambient
temperature and the dissipated power. This is
described in the data sheets under the chapter
heading “Functional description”.
The hot-spot temperature is important for mounting
because the connections to the chip resistors will
reach a temperature close to the hot-spot
temperature. Heat conducted by the connections
must not reach the melting point of the solder at the
joints. Therefore a maximum solder joint
temperature of 110 °C is advised.
The ambient temperature on large or very dense
printed-circuit boards (PCBs) is influenced by the
dissipated power. The ambient temperature will
again influence the hot-spot temperature. Therefore,
the packing density that is allowed on the PCB is
influenced by the dissipated power.
E
E
X
X
A
A
M
M
P
P
L
L
E
E
O
O
F
F
M
M
O
O
U
U
N
N
T
T
I
I
N
N
G
G
E
E
F
F
F
F
E
E
C
C
T
T
S
S
Assume that the maximum temperature of a PCB is
95 °C and the ambient temperature is 50 °C. In this
case the maximum temperature rise that may be
allowed is 45 °C.
In the graph (see Fig.1), this point is found by
drawing the line from point A (PCB = 95 °C) to
point B (T
amb
= 50 °C) and from here to the left axis.
To find the maximum packing density, this horizontal
line is extended until it intersects with the curve,
0.125 W (point C). The maximum packing density, 19
units/50 × 50 mm2 (point D), is found on the
horizontal axis
Fig. 1 PCB temperature as a function of applied power, mounting density and ambient temperature
The laws of heat conduction,
convection and radiation determine the
temperature rise in a resistor due to
power dissipation.