Technical Data Sheet
3/20/2019
Plastic Welder™ White
Description:
Toughened structural adhesive, after curing, produces superior strength load-bearing bonds to engineered plastics.
Intended Use:
Bond: PVC, fiberglass, ABS, FRT, PPO, PCBB, Metton®, Lomod®, Valox®, Noryl®, GTX, Minlon®, epoxy, RIM urethane,
wood, poorly prepared surfaces, and where outdoor weathering or solvent exposure is anticipated.
Product
features:
Minimal surface preparation
Room temperature cure
1:1 mix ratio
Rapid fixture in thin set
Non-sagging formula
Typical
Physical
Properties:
Technical data should be considered representative or typical only and should not be used for specification purposes.
Limitations:
Surface
Preparation:
Clean surface by solvent-wiping any deposits of heavy grease, oil, dirt, or other contaminants. Surface can also be
cleaned with industrial cleaning equipment such as vapor phase degreasers or hot aqueous baths. If working with metal,
abrade or roughen the surface to significantly increase the microscopic bond area and optimize the bond strength.
Mixing
Instructions:
---- Proper homogenous mixing of resin and hardener is essential for the curing and development of stated strengths. ----
25 ML DEV-TUBE
1. Squeeze material into a small container the size of an ashtray.
2. Using mixing stick included on Dev-tube handle, vigorously mix components for one (1) minute.
3. Immediately apply to substrate.
35ML/50 ML/250 ML/380 ML/400 ML CARTRIDGES
1. Attach cartridge to Mark V™ [50ml], 380ml, 250ml [15:1 caulk gun], or 400ml dispensing systems [manual or
pneumatic].
Adhesive Tensile Shear ASTM D 1002
T-Peel Strength ASTM D 1876
Cured Hardness Shore D ASTM D 2240
Impact Resistance ASTM D 950
TESTS CONDUCTED
Cured 7 days @ 75° F
Adhesive Tensile Lap Shear (Polycarb)
1,400 psi
Adhesive Tensile Lap Shear(ABS)
1,300 psi
Adhesive Tensile Lap Shear[GBS]
3,000 psi
Gap Fill
0.125 in.
Impact Resistance
Shore Hardness
78 Shore D
Solids by Volume
100
Specfic Volume
25.21 in[3] lb.
Tensile Elongation
15-25%
Tpeel
35-40 pli
Uncured
Color
White
Fixture Time
8-10 min. @ 72°F, 22°C
Flashpoint
51°F
Full Cure
24 hrs.
Functional Cure
3/4-1 hr.
Mix Ratio by Volume
1:1
Mix Ratio by Weight
1:1
Mixed Density
9.16 lbs./gal.
Mixed Viscosity
50,000 cps
Service Temperature
-67°F to 250°F
Viscosity
Adhesive: 60,000 cps; Activator: 50,000 cps
Weight
Adhesive:10.22 lbs./gal.; Activator:8.11 lbs./gal.
Working Time
2.-3minutes @ 72°F, 22°C
, 30 Endicott Street, Danvers, MA 01923 Tel:(855) 489-7262 ITWPerformancePolymers.com
ITW Performance Polymers
2. Open tip.
3. Burp cartridge by squeezing out some material until both sides are uniform (ensures no air bubbles are present during
mixing).
4. Attach mix nozzle to end of cartridge.
5. Apply to substrate.
Compliances:
None
Chemical
Resistance:
Storage:
Precautions:
Please refer to the appropriate safety data sheet (SDS) prior to using this product.
Warranty:
ITW Performance Polymers will replace any material found to be defective. Because the storage, handling and
application of this material is beyond our control, we can accept no liability for the results obtained.
Disclaimer:
All information on this data sheet is based on laboratory testing and is not intended for design purposes. ITW
Performance Polymers makes no representations or warranties of any kind concerning this data.
For technical assistance, please call 1-855-489-7262
Order
Information:
DA160 400ml cartridge White
DA 291 47 ml cartridge
Application
Instructions:
1. Apply mixed product directly to one surface in an even film or as a bead.
2. Assemble with mating part within recommended working time.
3. Apply firm pressure between mating parts to minimize any gap and ensure good contact (a small fillet of product should
flow out the edges to display adequate gap fill.)
4. Bond line thickness of mixed adhesive should be @ .015”-.030” for optimum adhesion.
For very large gaps:
1. Apply product to both surfaces
2. Spread to cover entire area OR make a bead pattern to allow flow throughout the joint
Let bonded assemblies stand for recommended functional cure time prior to handling.
ADDITIONAL PRODUCT INFORMATION:
Can withstand processing forces
Do not drop, shock load, or heavily load
Intermittent exposures to temperatures above 250°F do not reduce performance characteristics.
STAINLESS STEEL AND ALUMINUM APPLICATIONS:
Apply Devcon Metal Prep 90 to prime and condition aluminum and stainless steel surfaces prior to using Plastic Welder
White. Metal Prep 90 is fast-drying at ambient temperatures. Plastic Welder White can be applied within minutes of its
use. Overlap shear strength will improve 30-40% if Metal Prep is used.
Store between 55°F and 75°F. Continuous storage above 75°F reduces the shelf life of the materials. Prolonged
exposure above 100°F quickly diminishes the product's reactivity, and should be avoided. Shelf life can be extended by
refrigeration between 45°F and 55°F. DO NOT FREEZE.
Chemical resistance is calculated with a 7 day, room temp. cure (30 days immersion) @ 75°F)
FOR INDUSTRIAL USE ONLY
Acetic (Dilute) 10% Excellent
Ammonia Very good
Cutting Oil Excellent
Glycols/Antifreeze Excellent
Hydrochloric 10%
Fair
Mineral Spirits
Excellent
Motor Oil
Excellent
Sodium Hydroxide 10% Very good
Sulfuric 10% Excellent
, 30 Endicott Street, Danvers, MA 01923 Tel:(855) 489-7262 ITWPerformancePolymers.com
ITW Performance Polymers