Available standard sizes
PPG offers standard sizes that fit most applications and the
ability to custom design a seal cap to meet your specific
need. For a complete list of sizes, PRC Seal Cap drawings,
or to place an order, contact PPG's worldwide network of
aerospace application support centers (ASCs). For the ASC
nearest you, visit www.ppgaerospace.com
Typical applications
Typical applications for PRC Seal Caps may include the
sealing of rivet heads or fasteners.
Storage life
The storage life of pre-mixed and frozen PRC Seal Caps is 30
days at -40°F (40°C) for polysulfide caps and -80°F (-62°C) for
polythioether caps.
Application steps
PRC Seal Caps are provided in easy-to-handle trays. If filled
with pre-mixed and frozen sealant, remove seal caps from the
freezer. Place trays on bench at 70°F to 80°F (21°C to 27°C)
and thaw for 15 to 30 minutes.
Important: Leave tray assembly together during thaw to
prevent condensation being deposited on the PRC Seal
Caps. Once thaw is complete, gently remove the tray from the
aluminized lid. To remove PRC Seal Cap, lightly pinch the cap
and slide off the foil lid, using a sight “flicking” motion.
What are PRC
®
Seal Caps?
PRC
®
SEAL CAPS are pre-formed and molded caps made
from any PRC
or PRO-SEAL™ brand sealant including
standard polysulfide or PERMAPOL
®
polythioether materials.
They are formed and then cured to a flexible rubber shell, and
then filled with additional sealant to be used for dome-sealing
of fasteners.
Why PRC Seal Caps?
Faster
• Decreased application time and elimination of tooling.
• Use of filled and frozen caps eliminates mixing of
cartridges and cap filling.
• Designed to fit specifically to each fastener.
Cleaner
• No wet sealant application or tooling
• Eliminates foreign object damage (FOD).
• Eliminates empty cartridges when pre-mixed and frozen
(PMF) caps are used.
• Requires less solvent for clean up.
Easier
• Custom sizes available.
• Use only what is needed.
PRC Seal Caps technology
PRC Seal Caps are formed using aerospace sealant already
qualified to the appropriate specification. PRC Seal Caps can
be made from either polysulfide or Permapol
polythioether
B-grade materials. PRC Seal Caps can provide significant
improvements in quality, efficiency and ergonomics versus
traditional sealing methods. PRC Seal Caps can be ordered
already filled with pre-mixed and frozen sealant or as empty
caps to be filled at the application station.
Customized Sealant Solutions PRC
®
Seal Caps
Technical Data Sheet
Aerospace Sealants