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Low Power, High Performance, and Multi-
Interface Fanless Embedded System Create
the Trustworthy Substation Inspection Robot
Wheeled, substation, and intelligent inspection robots can effectively reduce
labor intensity, substation operation, and maintenance costs. It can also
improve inspection data quality and create a new substation inspection
mode. With low power consumption, high performance, complete I/O
interface, and excellent technical support capabilities, DFI's EC70A-SU assists
Chinese customers to create a new generation of miniaturized, lightweight,
and modular wheeled inspection robots. As a result, it improved the
intellectual level of substation inspection.
Region:
Industry:
Application:
Solution:
China
Substation inspection system
Substation inspection robot
EC70A-SU
autonomous image recognition algorithm based on
deep learning can flexibly apply regional focus, SIFT
feature matching, and pattern recognition to achieve
an excellent recognition success rate. The robot can
read the data of various meters, automatically
record and judge while driving, and raise the alarm
when needed. The robot automatically evaluates and
recognizes the environment digitally, the error rate
is less than 5%, and the success rate is over 95%.
Due to the highly compact size of the EC70A-SU, the
robot body has a small and exquisite design, which
is convenient for manual handling and is also
suitable for transportation by vehicles. In addition to
technology, customers also benefit from DFI's
excellent business promotion capabilities, technical
support capabilities, and ability to grasp and
respond to customers' needs in real-time fully.
Another Chinese customer, established in 2007, is
committed to supplying robots and artificial
intelligence-related products and overall solutions.
With cutting-edge technologies in related fields as
the core, it focuses on automatic robot control,
navigation and positioning, machine learning,
graphics, and image analysis, and developed various
innovative robot products widely used in power,
chemical, energy, and security railways, and other
fields.
Its self-developed intelligent inspection robot takes
the general robot technology as the core. It
integrates multi-sensor fusion technology, intelligent
image recognition and analysis technology,
autonomous navigation and positioning technology,
non-contact detection, and other technologies to
achieve total autonomy efficiency in all-weather
substations. As a result, intelligent inspection and
monitoring, while effectively reducing the labor
intensity of employees, improve the automation and
intelligence of operation and maintenance work. And
provide innovative applications for substations with
none or few people on duty.
The computing core of its miniature intelligent
inspection robot also uses DFI's EC70A-SU, which
has a sturdy and durable structure. It comprises
industrial-grade components inside and outside,
supports 15~36V DC wide-voltage power input, and
can operate stably at temperature ranges between
-20°C to 60°C. In addition, the onboard memory
has a stronger shock resistance, which meets the
durability of this miniaturized intelligent inspection
robot during movement. The EC70A-SU also
provides six COM ports with galvanic isolation
protection and supports RS-232/422/485 by
adjusting the jumper, which improves customization
flexibility.
Therefore, in addition to essential functions such as
autonomous navigation, automatic charging, sound
and light alarm, short message notification, and
intelligent inspection, it is also convenient to
customize for customers in different industries.
Furthermore, it can also integrate exclusive
functions, such as infrared temperature
measurement, three-phase temperature difference
judgment, meter recognition, leak detection, defect
detection, defect recognition, foreign body
recognition, and other functions to become essential
features of this miniaturized intelligent inspection
robot.
Finally, the EC70A-SU supports a 15-years long-term
supply of CPUs until the first quarter of 2030 and
has a diversified selection of processor models for
long-term deployment. Furthermore, the compact,
lightweight, and powerful EC70A-SU is used as the
computing brain of miniaturized intelligent
inspection robot, bringing higher value to the
unmanned substation.
DFI Application Story
Low Power, High Performance, and Multi-Interface Fanless Embedded System
Create the Trustworthy Substation Inspection Robot
Substation inspection robots mainly serve various
substations, concentrated primarily on large-scale
substations above 500kV. Therefore, they are used
mainly to inspect substation equipment. They are
divided into visible light inspections and infrared
inspections. The visual light inspection examines the
appearance of the equipment, the status of the
equipment from opening to closing, and the meter
reading explicitly. The infrared inspection is mainly
used to measure the temperature, observe whether
the equipment's temperature is in the normal range,
and analyze any abnormal temperature rise.
Early substation inspection robots belonged to
Autonomous Guided Vehicles (AGVs) that needed to
lay magnetic tracks in advance and moved forward
or backward along the magnetic rails. At each point
that the AGVs are required to be stopped for the
detection or turning and speed adjustment, an
additional RFID tag needs to be buried next to the
magnetic track. The RFID tags contain information
about the adjustment, such as detection, speed
adjustment, turning, etc. After the robot scans these
tags, it performs corresponding actions.
With the rapid development of autonomous
positioning and navigation technology, such as laser
radar navigation and real-time simultaneous
positioning and environmental map establishment
(SLAM, Simultaneous Localization, and Mapping)
algorithm technology, the environment does not
need to be deployed in planning (such as rebuilding
factories, laying track, and leveling the ground) for
emerging autonomous mobile robot (AMR).
Autonomous Mobile Robots (AMR) are commonly
used in different industrial fields because they do
not need to be deployed in pre-planned
environments (such as rebuilding factories, laying
tracks, leveling the ground) like Autonomous Guided
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