www.cpii.com/bmd
VPC3534
C-Band Klystron Transmitter
Communications & Power Industries Klystron Transmitter
FEATURES:
• 250 kW peak power RF output
• Modular design for ease of customization
• Air cooled
BENEFITS:
• CPI BMD Klystrons and modulators ensure
compatible performance
• Easy to use and user friendly
• Built in diagnostics and BIT for local or remote
troubleshooting.
APPLICATIONS:
• Weather radars
• Instrumentation radars
The CPI BMD 250 kW, C-band, klystron trans-
mitter components for weather radar are avail-
able for constructing a complete microwave
transmitter. This microwave transmitter uses a
CPI klystron amplifier (VKC8387) as the final RF
output device. CPI is able to furnish a compact,
user-friendly, cost-effective microwave power
source with excellent pulsed Doppler capabili-
ty.
The typical assemblies that CPI provides to
weather radar integrators are: high voltage
power supply, Solenoid power supply, Solenoid
for the klystron, 250 kW C-band klystron, solid
state switch and the high voltage oil tank
assembly which includes the pulse transformer,
energy storage high voltage capacitor, filament
power supply. The weather radar integrators
will install these components into their transmit-
ter / receiver cabinet and supply the receiver,
system controller, RF synthesizer and pre-ampli-
fier and cooling.
The CPI BMD subsystem components are a high
voltage power supply that provides 5 kW of
energy at 2 kV DC to the solid state switch assem-
bly. The solid state switch assembly must be
located close to the high voltage oil tank assem-
bly so that there is minimal inductance in the
buss-line that is carrying the current to the
step-up transformer. In addition to the step-up
transformer in the high voltage oil tank assembly
there is the energy storage capacitor and the
filament supply.
VPC3534
CPI Klystron Transmitter pg. 2
www.cpii.com/bmd
The high voltage power supply converts input
AC into DC then switches it at a 50 kHz rate
utilizing a short-circuit proof series resonant
inverter. Auxiliary power supplies needed to
operate the klystron are contained in this unit,
including a filament power source, ion pump
source, and low voltage bias supplies. All
external interface and control is done in this
supply. Cooling is accomplished by internal
fans.
The solenoid power supply is contained in a
separate 19 inch rack power supply that is 5.25
inches high by 21.5 inches deep. It has a similar
approach as the high voltage power supply, AC
is converted to DC then a high frequency
inverter converts the power to the direct
current that the solenoid requires. The sole-
noid power supply is current controlled as the
voltage to the coil will change as the tempera-
ture of the solenoid coil changes.
Beam switching is done by a completely
solid-state array of IGBT switch boards that is
driven by the control interface board in the high
voltage power supply. This switch inherently
limits current and pulse by design; no external
circuitry is required for these functions. The
IGBT switch is also a current controlled switch,
set by a bias voltage from the high voltage
power supply control interface board.
The voltage across the switch will change auto-
matically as the voltage across klystron changes
due to frequency and temperature changes.
This switch is also will inherently limit arc current
in the event of a klystron HV arc. The limit is
less than twice the normal operating current in
the event of a complete short circuit. The size
of this switch assembly is 12 inches high by 10
inches deep by 6 inches wide and has integral
fans to cool the switches.
All high voltage is contained in an oil tank which
is 18 inches high by 23 inches wide and 20
deep. The pulse transformer that steps up the
2 kV high voltage power supply output to the
50 kV that the klystron requires, storage capaci-
tor bank to supply the energy during the pulse,
and the klystron filament DC filter are all con-
tained in this oil tank. The Solenoid and the
klystron are mounted on the top of the oil tank
with the bushing of the klystron going through
the top of the oil tank and is immersed in the
oil. External fans are required to cool the
klystron and the solenoid. The fans should be
interlocked as the klystron and Solenoid can be
damaged if sufficient cooling is not supplied.
Instrumentation and control
The system controller must provide 4 signals to
the high voltage power supply to operate the
klystron transmitter. They are a +15 V power-on
signal that closes the main power contactor,
+15 V that commands high voltage to be sup-
plied to the IGBT switch, a +15 V gate that
determines the duration that the IGBT switch is
on (which determines the duration of the
klystron beam pulse) and a contact
closure-to-ground for a latched fault reset.
These are all the signals necessary to operate
the klystron transmitter.
The high voltage
power supply is a 19
inch rack mount unit,
8 inches high by 21.5
inches deep. It is
completely self-pro-
tected with over
current and input
under/over voltage
circuits.