Contents
Performance Specifications
General technical specifications of AMPSEAL,
AMPSEAL 16, Circular DIN, DEUTSCH, HDSCS,
LEAVYSEAL, and Superseal 1.0 products ....................... 2
Resources
IP rating and wire gauge information .............................. 9
Connector Series Overview
Features of AMPSEAL, AMPSEAL 16, Circular DIN,
DEUTSCH, HDSCS, LEAVYSEAL, and Superseal 1.0
connector series ...................................................................... 12
Electrical Connectors
Environmentally sealed connectors, 1-128 cavities ..... 17
Secondary Wedgelocks
Wedgelocks required for connector series ..................99
Connector Accessories
Enclosures, backshells, boots, dust covers, strain
relief, sealing plugs, removal tools, mounting
accessories, replacement components ....................... 103
Contacts
Solid and stamped & formed, pins, receptacles, tabs,
and sockets ............................................................................ 129
Crimp Tooling - Solid Contacts
Production/hand crimp tools for solid contacts ...... 142
Crimp Tooling - Stamped & Formed
Contacts
Production/hand crimp tools for stamped & formed
contacts ...................................................................................144
DEUTSCH Modification List
Common DEUTSCH connector modifications .......... 149
Glossary
Common terms and definitions ...................................... 158
INDUSTRIAL & COMMERCIAL TRANSPORTATION /// CONNECTOR SELECTOR PAGE 3
PERFORMANCE SPECIFICATIONS
AMPSEAL CONNECTORS
Current: Up to 17 amps gold, up to 8 amps tin
Temperature: Operating at temperatures -40°C to +125°C for gold plated, -40°C to +105°C for tin plated
Durability: Mate and unmate specimens for 10 cycles at maximum rate of 600 cycles per hour. See note.
Physical Shock: No discontinuities of 1 microsecond or longer duration. TE Spec 109-26-1. Subject mated specimens to 50 G’s half-sine shock pulses of
11 milliseconds duration. Three shocks in each direction applied along 3 mutually perpendicular planes, 18 total shocks. See Fig 5 in TE
product document 108-1329.
Insulation Resistance: 100 megohms minimum. TE Spec 109-28-4. Test between adjacent contacts of mated specimens.
Immersion: Leakage current not to exceed 50 micro-amperes at 48 volts DC. TE Spec 109-74-5. Immerse specimens to a depth of 100 mm in 5% salt
water at a temperature of 23 ± 5° C for 1 hour. Check between adjacent circuits and each surface to reference electrode.
Random Vibration: TE Spec 109-21-7, Condition G, except 10-500 Hz frequency range. Subject mated specimens to 10 Gs for 8 hours each plane. See note.
Voltage: 250 volts AC
Note: Shall meet visual requirements, show no physical damage and shall meet requirements of additional tests as specified in Test Sequence in Figure 3 of TE product
document 108-1329.
1.3 mm (AMPSEAL) CONTACTS
Durability: TE Spec 109-27. Mate and unmate specimens for 10 cycles at maximum rate of 600 cycles per hour. See note.
Current Rating:
Up to 17 amps gold, up to 8 amps tin, consult TE product document 108-1329.
Contact Retention: TE Spec 109-30. Apply an axial load of 115 N to contacts in the axial direction with wedge lock in locked position. Contacts shall not
dislodge.
Crimp Tensile Strength: Contact Size Tensile Strength
Size 20 80 lbs
Size 18 90 lbs
Size 16 150 lbs
Note: Shall meet visual requirements, show no physical damage and shall meet requirements of additional tests as specified in Test Sequence in Figure 3 of TE product
document 108-1329.