Synthetic Quartz Crystal
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Synthetic Quartz Crystal:
A single crystal grown using the
hydrothermal synthesis method.
As-Grown Quartz Crystal
: A synthetic quartz crystal grown
naturally with no processing.
Lumbered Quartz Crystal:
A synthetic quartz crystal with the X
and Z surfaces processed according to specified dimensions
and angles using a diamond wheel #80.
Y-bar Synthetic Quartz Crystal:
A synthetic quartz crystal grown
by using a bar-like seed crystal elongated in the Y-axis direction.
Z-plate Synthetic Quartz Crystal:
A synthetic quartz crystal
grown by using a plate-like seed crystal with a Y-axis direction
length and X-axis direction width.
Inclusion:
A general term for solid constituents (inclusions) that
exist in synthetic quartz crystal; they can be observed when light
is scattered through a liquid with a refractive index that is close
to that of the synthetic quartz crystal. Main inclusions are acmite
and emeleusite. They are generated by the chemical reaction of
Fe within an autoclave and synthetic quartz crystal growth
frame, Na from a solution, SiO
2
of a material, etc. at high
temperature and under high pressure.
Twins:
Crystallographically, taking into account specific facets or
axes two or more crystals are symmetrically joined to one
crystal. Almost all twin crystals that are generated as synthetic
quartz crystals are electrical ones, and electrical twin crystals
affect the shape of the synthetic quartz crystal. They can easily
be identified visually.
Right-handed and left-handed quartz crystals:
Crystals are
divided into two types: right-handed and left-handed. A
difference in optical rotation creates the 2 types, but their
physical properties are identical. Therefore, by cutting at the
correct angle, the difference does not affect the characteristics
of a crystal oscillator. Generally right-handed quartz crystals are
used in manufacture.
Zone:
A zone with a crystal that has grown from a seed crystal at
its core. There are Z, +X, -X, and S zones.
Infrared Absorption Coefficient
α
:
This value measured with an
infrared spectrophotometer is adopted as the infrared absorption
coefficient α of a synthetic quartz crystal. The value is based on
the absorption characteristic of the OH radical of a synthetic
quartz crystal that is around 3,800 to 3,000 cm
–1
of the infrared
transmittance curve. Generally, absorption coefficients with
wave numbers 3585, 3500, and 3410 cm
–1
have been adopted.
(As is usual practice, an infrared Q value is also described for
reference.)
Etch Channel:
Tubular cavities generated along linear defects in
a crystal when the crystal is etched. When the processing of a
crystal piece for manufacturing a tuning fork-type crystal
oscillator or a reversed mesa-type involves etching, a synthetic
quartz crystal with a low etch channel density is particularly
suitable.
Z
YY
YY
Y axis
XX
X axis
Synthetic and natural right-handed
and left-handed quartz crystals
Relationship between synthetic
and natural quartz crystals
m
mm
m
m surface
RR
R
R surface
RR
RR
R
R
r
r
r
r
Z
Z axis
R
r
r
r
r surface
r
Left-handed quartz crystal Right-handed quartz crystal
n
Terms and Definitions
Synthetic Quartz Crystal
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n
Properties of Quartz Crystal
n
Precautions for Use
n
How to Manufacture Synthetic Quartz Crystal
Constituent: SiO
2
Crystal system: Trigonal system
Crystallographic group: D
3
(32)
Lattice constant: a = 4.9027 + 70×10
–6
(T−18) kX
c = 5.3934 + 47×10
–6
(T−18) kX
1kX = 1.002063±0.000007Å
Density: 2.649 g/cm
3
α–β phase transition temperature: 573 °C
Synthetic quartz crystal is manufactured in a vertical-type
autoclave (high-temperature and high-pressure oven) using the
hydrothermal synthesis method. An autoclave is partitioned by a
baffle into two compartments: an upper and lower. Seed crystals
are placed in the upper compartment (growth zone) and materials
(lascas) in the lower (dissolution zone).A dilute alkaline solution is
then poured into the remaining 60 to 80 percent of free space and,
after being covered the autoclave is heated with a heater.
When the temperatures of the upper and lower compartments of the
autoclave reach between 300 to 320 °C and 380 to 400 °C, respectively,
the alkaline solution expands and is compressed; the pressure inside
reaches 130 to 145 MPa.
Under these high temperatures and pressures the materials in the
lower compartment of the autoclave dissolve in the alkaline
solution to become an SiO
2
saturated solution. This saturated
solution rises due to the convection caused by the temperature
difference between the upper and lower compartments of the
autoclave. When the solution reaches the upper compartment of
the autoclave, it becomes supersaturated because of the lower
temperature of the compartment, and according to the degree of
the temperature difference SiO
2
is crystallized on the seed crystal.
The solution then returns to the lower compartment of the
autoclave and dissolves the materials, thereby becoming an SiO
2
saturated solution, and due to convection it rises and the cycle
repeats. The repetition of this process leads to the successive
growth of synthetic quartz crystals.
Make sure to read the following carefully before using synthetic
quartz crystals:
Crystal quartz changes from α crystal to β quartz crystal at a
temperature of 573° C because of phase transition. This phase
transition is reversible, but transition from β quartz crystal to α
crystal does not take place homogeneously, and twins are
created. Therefore, careful attention must be paid to never allow
the temperature to rise above 573 °C.
Pressure gauge
Safety valve
Autoclave cover
Clamp
Band heater
Gray seal ring
Thermocouple
Seed crystal
Thermocouple
Baffle
Thermocouple
Materials (lascas)
Thermocouple
Schematic depiction of synthetic quartz crystal growth
Autoclave main body