ISO 9001:2015 Quality Management System – Burlington, Ontario, Canada
SAI Global File #004008
Features and Benefits:
Meets UL 746A – Flame Retardant
Good thermal conductivity
Halogen free
Low exotherm
Room temperature cure
Wide service temperature range
Excellent dielectric properties
Extended shelf life
Strong chemical resistance
Superior physical and mechanical properties
Primeless adhesion to many substrates
Excellent durability
Applications:
MG Chemicals’ 834 series is suitable for potting and
encapsulation of delicate electronic components where
thermal management and self-extinguishing are critical.
• Transformers
Consumers electronics
Automotive sensors
Power supplies
Aerospace sensors
834B (Standard)
A balanced formula to deliver a strong potting with good thermal conductivity
Thermal conductivity of 0.79 W/m·K
48 h cure time at room temperature
1 h working time
2:1 mix ratio
834HTC (High Dimensional Stability)
A potting solution with superior dimensional stability and high T
g
UL 746A certified (File # E334302)
Thermal conductivity of 0.94 W/m·K
• T
g
of 117 °C
Low CTE
24 h cure time at room temperature
1.5 h working time
5:1 mix ratio
834FX (Flexible)
A low T
g
formula for potting delicate components going under severe thermal cycling
Thermal conductivity of 0.61 W/m·K
• T
g
of 0.7 °C
48 h cure time at room temperature
2.5 h working time
1:1 mix ratio
Flame Retardant and Thermally Conductive
834 Series Two-part Epoxy Potting and Encapsulating Compounds
North America: 1-800-340-0772
Europe: +44 1663 362888
www.mgchemicals.com
Version # 19066 Printed in Canada
834 Series Two-part Epoxy Potting Comparison Chart
Available Packaging
2 Bottle Kit
834B-375ML
834FX-450ML
2 Can Kit
834HTC-900ML
834FX-1.7L
3 Pail Kit
834B-60L
3 Can Kit
834B-2.7L
834B-10.8L
834B 834FX 834HTC
UNCURED PROPERTIES
Mix ratio by volume (A:B)
2:1 1:1 5:1
Viscosity Mixture
Part A
Part B
16 200 cP
27 500 cP
2 100 cP
10 800 cP
4 560 cP
4 670 cP
10 500 cP
55 900 cP
24 000 cP
Working life @22 °C [72 °F]
1 h 2.5 h 1.5 h
Full cure @22 °C [72 °F]
72 h 48 h 24 h
Full cure @65 °C [149 °F]
2.5 h 2 h 2 h
Full cure @80 °C [176 °F]
1 h 1 h 1 h
Full cure @100 °C [212 °F]
20 min 30 min 30 min
CURED PROPERTIES
Physical Properties
Color
Black Black Black
Density
1.59 g/mL 1.64 g/mL 1.69 g/mL
Hardness
85D 88A 91D
UL 746A and UL 94V-0
Meets Meets Certified
Halogen free
Yes Yes Yes
Mechanical Properties
Tensile strength
17 N/mm
2
5.3 N/mm
2
22 N/mm
2
Compressive strength
74 N/mm
2
21 N/mm
2
123 N/mm
2
Lap shear strength (stainless steel)
8.2 N/mm
2
3.7 N/mm
2
6.7 N/mm
2
Electrical Properties
Resistivity
2.1 x 10
12
·cm 7.5 x 10
11
·cm 3.0 x 10
13
·cm
Dielectric strength @1/8"
376 V/mil 330 V/mil 345 V/mil
Breakdown voltage @1/8"
47 kV 41.4 kV 43.1 kV
Dielectric constant @1 MHz
3.10 4.50 3.91
Dielectric dissipation @1 MHz
0.010 0.044 0.019
Thermal Properties
Thermal conductivity @25 °C [77 °F]
0.79 W/(m·K) 0.61 W/(m·K) 0.94 W/(m·K)
Specific heat capacity @25 °C [77 °F]
1.5 J/(g·K) 1.4 J/(g·K) 1.3 J/(g·K)
Glass transition temperature (T
g
)
56 °C [131 °F] 0.7 °C [33 °F] 117 °C [243 °F]
CTE prior T
g
74 ppm/°C [165 ppm/°F] 71 ppm/°C [160 ppm/°F] 34 ppm/°C [93 ppm/°F]
CTE after T
g
107 ppm/°C [225 ppm/°F] 137 ppm/°C [279 ppm/°F] 116 ppm/°C [241 ppm/°F]
Constant service temperature
-40–175 °C [-40–175 °F] -50150 °C [-58–302 °F] -50150 °C [-58–302 ppm/°F]
Intermittent temperature limit
-50200 °C [-58–392 °F] -55–165 °C [-65–329 °F] -55–165 °C [-65–329 °F]